How we transformed mining inspections with VR.
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Metso, a global leader in mining technology, has partnered with Knightec to redefine safety and efficiency in mining mill inspections. We transformed the traditional inspection process by developing a state-of-the-art virtual reality (VR) platform, which previously posed significant risks and inefficiencies.
The Challenge
Metso, a leader in mining technology, faced significant challenges in conducting safe and efficient inspections of mining mills. These inspections are crucial for predicting maintenance needs and preventing unplanned downtime. The traditional inspection process involved substantial risks due to the harsh industrial environment.
The Solution
In collaboration with Knightec, Metso developed a cutting-edge virtual reality (VR) platform that transforms how inspections of mining mills are conducted. The project started with a thorough needs analysis by Metso, followed by Knightec’s task to bring this vision to life through a VR presentation tool. Using advanced 3D scanning technologies, Knightec enhanced the platform’s visualization capabilities, allowing detailed virtual analyses to be conducted in a completely safe and controlled environment. The platform supports multi-user collaboration, enabling up to eight people to meet virtually to discuss and plan future maintenance work without geographical limitations.
Delivered Value
The virtual inspection tool significantly enhances the efficiency and safety of mining mill inspections. By moving inspections to a VR environment, Metso can conduct thorough analyses without needing physical presence, reducing downtime and enabling proactive maintenance planning. This innovation aligns perfectly with Metso’s digital strategy, setting a new industry standard for remote inspection technologies.
The tool drastically reduces the necessity for travel, minimizing the risk to human life and reducing CO2 emissions. This contributes to environmental sustainability and supports global efforts to reduce carbon footprints, reflecting a shift towards more responsible and sustainable industrial practices.
How We Did It
The development of the VR inspection platform was a collaborative effort that required integrating Knightec’s expertise in VR technology with Metso’s industry knowledge. The teams focused on creating a user-friendly interface accessible on specialized VR equipment and via standard PCs to ensure wide usability. Continuous feedback loops with end-users were crucial in refining the tool, ensuring it met the practical needs of the inspectors and maintenance teams. This user-centric approach and technical excellence resulted in a robust solution that exceeded initial expectations.
Metso is a multinational company and a forerunner in sustainable technology, complete solutions, and services for worldwide aggregate production, mineral processing, and metal refining. The company has pioneered healing time for generations by providing new and better technologies and changing existing ways of conducting business in raw material processing.
www.metso.com